DC MOTOR 2.o (PWM Control)

In this blog post I will cover the operation of a DC motor with PWM control.

PWM stands for “Pulse Width Modulation” and is a very handy tool in electronics and robotics. It can be used to dim an LED (by adjusting the average voltage [also known as the duty cycle, I’ll place some equations about how that relates]) it can also be used to control the angle of a servo motor depending on the “Time” of the pulses being produced by the micro-controller.
dadc74b4230

Now back to the DC motor and its control, based on my last blog we saw we can control motor in three different states [Forward, Backwards, and no where (if I ever edit the code I’ll add the stop position in that code)]. Now we are going to add a control method of accelerating the motor between different speeds. We will send a PWM signal in different duty cycles from the DSPIC30F4011 to the SN754410NE driver chip.

As the SN754410NE datasheet states it has a “1, 2EN and 3, 4EN” on pins 1 and 9. figura_1 These pins will be used to input the PWM signal from the  DSpic. In this scenario 25% duty cycle means 1/4th of the full speed, 50% duty cycle means 1/2 the full speed, 75% means 3/4 the full speed, and 100% duty cycle means full speed. So by having the motor move in a certain direction added with a PWM duty cycle we will have a motor moving in one direction at any given speed.

 

singledconoff

Here is the code used for the video sample below.


//
// DC Motor control example for dsPIC30F4011
// Written by Kevin Tighe
// Based on the code written by Ted Burke
// Last updated 28-10-2016
//

//important stuff
#include <xc.h>
#include 				<libpic30.h>
#include <stdio.h>
//More important stuff
_FOSC(CSW_FSCM_OFF & FRC_PLL16); // Clock speed = 7.5MHz x 16, i.e. 30 MIPS
_FWDT(WDT_OFF); // Watchdog timer off
_FBORPOR(MCLR_DIS); // Disable reset pin

//definitions

#define Second 30000000

int main(void)

{
// Make All D pins digital outputs
TRISD = 0b0000;

// Configure PWM
// PWM period = PTPER * prescale * Tcy = 9470 * 64 * 33.33ns = 20ms
_PMOD1 = 0; // PWM channel 3 mode: 0 for complementary, 1 for independent
_PEN1H = 1; // PWM1H pin enable: 1 to enable, 0 to disable
_PTCKPS = 3; // PWM prescaler setting: 0=1:1, 1=1:4, 2=1:16, 3=1:64
PTPER = 9470; // Set PWM time base period to 20ms (15-bit value)
PDC1 = 0; // 0% duty cycle on channel 1 (16-bit value)
_PTEN = 1; // Enable PWM time base to start generating pulses

// Control motor
while(1)
{
// Forward for 4 seconds @ 10% Power
PDC1 = 0.1 * 2 * PTPER;     // 10% duty cycle
LATD = 0b0011;                    // Forward & LED ON
__delay32(Second * 4);

//Forward for 4 seconds @ 25% Power
PDC1 = 0.25 * 2 * PTPER;      // 25% duty Cycle

LATD = 0b0011;                       // Forward & LED ON
__delay32(Second * 4);

//Backward for 4 seconds @ 50% Power
PDC1 = 0.50 * 2 * PTPER;     // 50% duty Cycle

LATD = 0b0100;                      // Backword & LED OFF
__delay32(Second * 4);

//Forward for 4 seconds @ 75% Power
PDC1 = 0.75 * 2 * PTPER;        // 75% duty cycle

LATD = 0b0011;                          // Forward & LED ON
__delay32(Second* 4);

//Forward for 4 seconds @ 25% Power
PDC1 = 1 * 2 * PTPER; // 100% duty cycle

LATD = 0b0
__delay32(Second* 4);

// Stop for 2 seconds
LATD = 0b0010;
PDC1 = 0 * 2 * PTPER; // 25% duty cycle
__delay32(Second * 2);
}
}

As some of you may have noticed I did use a 20 Volt power supply in the video, the main reason for this was at 6 volts I could not get the level of current to drive the motor at higher speeds, its also fun to watch things move fast. Any ways the motor did not move very well with low duty cycles at 6 Volts so I thought 20 Volts was a great idea (since the maximum voltage the driver chip is only 32 Volts DC), another great aspect of higher torque is you can hear the motor changing speeds very well.

ON A SEPARATE NOTE:

I did a quick experiment with 30 volts (since the bench supply unit I had with me at the time could only go up to 30 Volts max), unfortunately I did not record but the motor moving at those speeds… Then my capacitor blew as you can see below it was not a bad explosion, should of used bigger capacitors.

if your wondering which one blew, look at the right one.
img_3515-1img_3517-1
img_3516-1

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